Increased accuracy of quality inspections through artificial intelligence in the automotive industry

Initial situation

  • A German automotive company monitored weld seams through worker self-checks
  • The company operated in a highly regulated market environment with strict quality assurance requirements
  • Due to insufficient accuracy in the visual inspection system, high rework rates and customer complaints occurred
  • The company therefore urgently needed to improve the accuracy of its inspection system to prevent impending financial losses

Achievements

0 %
Time spent on inspection reduced
99,5 %
System accuracy achieved
Causes
Of inaccuracy identified

Our approach

  • Introduce an imaging inspection method with AI-supported evaluation
    • Generate images of hidden welds using computed tomography (CT)
    • Create reference training and test datasets based on defect types and specifications
    • Evaluate the performance of different systems based on the state-of-the-art and select the best model
  • Compile and use high-quality training and test data sets using UMS expertise