Accomplishing turnaround and long-term viability through value stream analysis in the printing industry

Initial situation

  • A major provider of gravure printing solutions urgently needed to return to profitability
  • The printing industry was undergoing profound change due to digitalization, increasing energy and personnel costs, and growing sustainability requirements
  • A generational change had recently taken place in management, EBT was clearly negative, and banks were threatening to halt investments
  • The goal was to stabilize the company in the short and long term by increasing process efficiency and adopting a future-proof management style

Achievements

0 %
Utilization of printing equipment achieved
0 months
Turnaround achieved and return to profitability accomplished
Leadership
Geared towards the future

Our approach

  • Understand vision and objectives - "Back to former strength"
  • Select relevant processes and conduct a value stream week
  • Identify time wasted in the current process, derive measures, and implement them
  • Switch from manual to digital production planning, make utilization visible in real time, and create action options
  • Make decisions in a timely manner with the direct involvement of key personnel
  • Establish a new leadership model, consistently applying the Lean approach, and fully involving all stakeholders